Automatic Pick Place Machine 8 Heads + 96 Feeder PNP Machines

HECAN Pick And Place Machine SMT Chip Mounter HC-DU800

Imported AC Servo Motor + Panasonic high-speed DSP driver

double linear motion quide + double ground ball screw

20mm High components can be mounted

Simultaneous recognition and picking with 8 heads

Three-stage entry, automatic connection from left to right, automatic PCB

 

Feature

1. Precise vision system: More quickly identify components and reduce mounting errors, Positioning Accuracy is 0.01mm.

2. Main configuration: Vertical type + PCB auto delivery + 8 Heads + 96 feeders + imported servo motor + imported high-speed DSP drive + 10 cameras + Taiwan TBI guide rail + Screw Guide.

3. Component: 0201, 0402, 0603, 0805, 1206, diode, audio, SOT, QFP... etc. Within 40*40mm and the pin distance ≥0.3mm and BGA.

4. Powerful software system: Our engineers are from Intel, study on optimization problem and solving method of load balancing in a SMT line, the engineer's design idea for low volume SMT assembly system is described.

5. Precision Ball Screw and Linear Motion Guide: The use of imported precision ball screw and linear motion guide, will bring long term maintenance-free operation, high accuracy and noise-free running, improves the machine performance effectively. Guarantee the mounting accuracy of 0201-0402, QFN QFP and BGA. Achieve high stability of 24-hour continuous work with out downtime, considerably improving the productivity.

6. Mounting accuracy: The resistor and capacitor above 0201 can not represent the accuracy of the machine. The mounting accuracy and repeated mounting accuracy referred mean whether the precision chip with the lead pitch of 0.3mm can be accurately mounted. And the process can be completed without a second adjustment in a row for ten times.

7. Mounting stability: Mounting After adjusting the program, the rate of finished products is higher than 99.5% under the condition of continuous 24-hour mounting.

8. Mounting intelligence: The degree of manual involvement in the process of programming is less than 15%, most of the work is undertaken by the software part of the machine and completed automatically.

9. Mounting efficiency: It refers to the mounting efficiency of the equipment per hour, namely the number of components to mount in unit time under the premise of ensuring the stability. For example, with stopwatch ch timing, the mounting efficiency of the machine is 100/25*3600=14400pcs/h based on the calculation of 25 seconds for 100 pieces.

 

Specification
Model	DU800
Number of placement heads	8 (high-accuracy)
Number of feeder positions	96 (subject to 8mm feeder)
Number of cameras	10 Mark camera----------------1 Fast recognition camera--8 High-precision camera----1
Number of trays	Support up to 48
Positioning accuracy	0.01mm
Repeated Mounting Accuracy	0.025mm
Applicable Components	Resistor/capacitor/chip/lamp bead etc.
Supported Maximum Area of PCB	430*370mm
Feeders	Electric, pneumatic, vibration feeder, IC tray etc
Range of Mounting Speed	12000-15000CPH
Maximum Height of Applicable Components	≤20mm
Recognition Methods	Simultaneous recognition and picking with 8 heads
Driver	Imported high-speed DSP driver
Motor	Imported AC Servo Motor MINAS A6 series
Tracks of XY Axis	Double linear motion quide + double ground ball screw
Maximum Step Lenqth of XY Axis	629mm*679mm
Applicable mounting range	Suitable for 0201, 0402, 0603, 0805, 1206, diode, triode, SOT, and QFP, BGA, etc. with lead pitch ≥0.3mm (pin center distance 0.5mm)
PCB entry mode	Three-stage entry automatic connection from left to right,automatic PCB
Programming method	Automatic programming after manually importing files of PCB coordinates
Intelligent alarm	Automatic correction, automatic replacement, shortage alarm
Suction nozzle vacuum source	Japan CKD contains a high-speed vacuum generator with vacuum destruction
Motion Mode of XY Axis	Intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm.
Range of Angle for Components	士180°
MARK point positioning	Fully automatic (the MARK point can be set arbitrarily)
Operating system	Based on windows xp, win7, software of machine independently developed by OURSELF
Visual display	17-inch industrial control display ratio 4: 3 resolution 1280x1024
Power supply	220/110V 50/60Hz
Average power	800W
Compressed air	0.5-0.6Mpa
Minimum exhaust volume of the air supply source	80-120L / min, the volume is more than 60L
Cable	German lgus durable flexible cable(10 million times)
Product weight	850KG

 

Automatic optimization of feeders' installation positions tackles the problem of tedious mannual distribution perfectly

Intelligent optimization makes the troublesome distribution of multiple components' feeding more efficient and logical, compared with the traditional manual method.

 

Automatic optimization of nozzles' installation sequence

Select nozzle models intelligently according to BOM, and update the position number of corresponding nozzle in the program synchronously.

 

Concurrent picking with multiple heads, which maximize the efficiency of picking

The seamless connection between feeding and picking is achieved by the one-click optimization implemented by intelligent algorithms.

 

Automatic calibration of feeder picking coordinates

The meaning of this function: It can save 30% programming time costs and greatly improve efficiency by fast, efficient and accurate one-click operation.

 

Full automatic layout of the shortest path for mounting

Using the system's intelligent algorithm, our mounting system can help you make it with just one click instead of conducting tests and distributing the complex and massive layout by hand.

 

FAQ

Q: Do you have any operation videos to watch?

A: We provide customers with special operation videos. If you don't understand anything, you can contact us and will arrange engineers to shoot the specified videos.

 

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