Vertical Pick and Place Machine
Your Professional Vertical Pick and Place Machine Supplier!
Wenzhou Hecan Technology Co.,Ltd. has more than 10 years of experience focusing on manufacturing and developing SMT production lines. We provide specific SMT line solutions for different customers, which can meet every single need. Our main products include pick and place machines, reflow ovens, and related supporting infrastructure such as solder mixer machines, manual/semi-automatic stencil printers, conveyor loaders/unloaders, etc.
why choose us
Advanced Technology
Our proprietary placement machine control software (with a placement accuracy of ±0.01mm), combined with continuously evolving SMT core technology, provides customers with a minimum one-year warranty and 24/7 online technical support.
Customized Services
We offer customized SMT production line solutions tailored to individual customer needs, ensuring that they meet diverse application scenarios. We are committed to continuously delivering advanced products and efficient technical support to our global customers.
Quality Control
We have obtained multiple international certifications, including CE. Each batch of products comes with a complete quality inspection report, fully guaranteeing product quality and alleviating customer concerns.
Professional Team
We have over 200 employees, including a team of experienced high-tech R&D professionals and a professional marketing team, who possess strong technical implementation and customer service capabilities.
Specification
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Specification |
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Model |
H4 |
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Number of placement heads |
4 (High accuracy) |
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Number of calibrated cameras |
6 |
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Number of feeder positions: |
50/44 (can be selected) |
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Number of trays |
Support up to 48 non- feeder devices, each material can specify its coordinates within the mounting range, and further expand the single-machine order receiving capability from the practical aspect |
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Maximum mounting speed |
7000CPH |
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Avenge mounting speed |
6000CPH |
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Combination mounting speed |
5000CPH |
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Mounting accuracy range |
0201-40 * 40mm pin pitch 0.3mm chip (In the case of optional support for electric feeder, stable placement of trapezoidal LED lamp beads in 0603 package, 0402, 0201) |
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PCB entry mode |
Left-in and right-out automatically enter the board, support the connection function of left and right equipment |
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Repetition positioning accuracy |
0.01mm |
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Nozzle buffer range |
4.5mm |
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Maximum moving range of Z axis |
20mm |
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Maximum height for components |
7 mm (Can be customized to 20mm) |
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Maximum PCB circuit board size |
350×190mm (If it is changed to 44-bit feeder, it can be 350mm×280mm) |
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Drive motor |
AC servo motor |
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Guide rail |
Linear guide rail |
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Drive mode |
Ball screw |
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Suction nozzle vacuum source |
High-speed vacuum generator with vacuum release function |
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Average power |
600W |
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Power supply |
220/110V 50/60Hz |
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Ensure the normal operation of the equipment. Compressed air pressure range |
0.5-0.6Mpa |
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Minimum exhaust volume of air supply source |
80-120L / min, volume above 50L |
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Air source quality requirements |
Oil water filter; ≥50L, dust filter and air pressure stabilizer etc |
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The trachea requires |
An outer diameter of 10 mm and a material of PU |
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Weight (Desk /Vertical) |
210/280KG |
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Dimensions (Desk machine) |
114*90*90CM |
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Dimensions (Vertical machine) |
140*90*134CM |
Advantages of Vertical Pick and Place Machine
Speed and Efficiency:
Vertical pick and place machines can place thousands of components per hour, far surpassing the speed of manual assembly. This is crucial for mass production where speed and efficiency are paramount.
Precision:
These machines ensure highly accurate placement of components, which is critical for fine-pitch parts such as ICs and microchips. The precision minimizes the risk of placement errors, which can lead to soldering defects or malfunctioning circuits.
Consistency and Repeatability:
Once programmed, vertical pick and place machines deliver consistent results across multiple production runs, reducing human error and variability.
Handling of Tiny Components:
Vertical pick and place machines can handle very small components, which are nearly impossible to place by hand.
Basic Principles of Vertical Pick and Place Machine
Vertical pick and place machines are highly automated systems that pick components from reels, trays, or tubes and place them onto a PCB at precise locations. They typically operate using a combination of:
Vision Systems:
Cameras and sensors that identify the location of the PCB, the position of components, and verify alignment and placement accuracy.
01
Vacuum Nozzles:
Small nozzles with suction cups pick up components using vacuum pressure, allowing the machine to handle even tiny components with accuracy.
02
X-Y-Z Axis Movement:
The machine's robotic arms can move in the X (horizontal), Y (vertical), and Z (height) axes to position the components exactly on the PCB pads.
03
Component Feeders:
The machine uses feeders to hold component reels, trays, or tubes, from which components are automatically dispensed for placement.
04
Software Control:
Specialised software controls the entire process, guiding the machine to pick the correct components and place them at specific coordinates on the PCB.
05
Applications of Vertical Pick and Place Machine
Solar Power:
Vertical pick and place machines play a crucial role in the assembly of solar control systems and inverters in the solar energy production process. For these parts to work at their best, you have to put all the electrical components in just the right spots. One way to improve solar inverters' performance is to use microcontrollers and power management. Due to the precision of vertical pick and place machines, fewer assembly-related errors occur, resulting in superior solar products.
Energy from Wind:
Vertical pick and place machines are useful in wind turbine technologies as well. The control units and sensors that makeup wind turbines' electronic systems need to be put together with extreme care so they can endure severe weather. It is critical for the dependability of wind turbine operations that components be put precisely on the PCB, and vertical pick and place machines allow manufacturers to accomplish just that. Overall system efficiency is improved, and maintenance costs are reduced, according to this accuracy.
Autonomous Electric Vehicles:
Complex electrical components, including power distribution units, infotainment systems, and battery management systems, are vital to the electric vehicle industry. vertical pick and place machines make it easy to quickly assemble these complicated electronic parts, which helps manufacturers of electric vehicles keep up with the rising demand. These machines are especially useful in the fast-paced automobile industry since they can handle a wide range of component sizes and types.
Precautions When Using the Vertical Pick and Place Machine
Before using the vertical pick and place machine, we need to have a general understanding of the entire operation process of the vertical pick and place machine, so that we can avoid various errors in use.
During the operation of the vertical pick and place machine, if there are various faults in some positions and parts need to be replaced, we need to press the emergency button or shut down the machine before we can perform the replacement operation.
Since the vertical pick and place machine is relatively heavy, it must be properly grounded during use and cannot be placed on the board or in uneven places for production work.
In the workshop where the pvertical pick and place machine is produced, keep the ambient temperature such as temperature and humidity normal at all times. There should be no flammable and explosive materials around the production vehicle. Fire-fighting appliances need to be placed within the designated area and safety precautions must be taken.
In the process of operating the vertical pick and place machine, we must ensure that all organs of our body are at a safe distance. Always keep hands and heads out of the safety door before starting the machine.
Product introduction
We provide detailed product introductions, including specifications, functions, features, etc., to ensure that customers have a clear understanding of our products.
Quotation and inquiry
Respond quickly to customer inquiries, provide accurate and clear quotations, and ensure that customers understand every cost.
Order processing
Process customer orders efficiently, ensure that orders are accurate, and follow up on order progress in a timely manner.
Logistics arrangements
Arrange fast and reliable logistics solutions to ensure that products are delivered to customers safely and on time.
Product warranty
Provide comprehensive product warranty services. The normal warranty period for all our products is at least 1 year.
Packaging and Shipping
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Packaging |
Wooden box, PE film |
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Transportation methods |
Road transport, rail transport, sea transport, air transport |