Wave Soldering Machine
Your Professional Wave Soldering Machine Supplier!
Wenzhou Hecan Technology Co.,Ltd. has more than 10 years of experience focusing on manufacturing and developing SMT production lines. We provide specific SMT line solutions for different customers, which can meet every single need. Our main products include pick and place machines, reflow ovens, and related supporting infrastructure such as solder mixer machines, manual/semi-automatic stencil printers, conveyor loaders/unloaders, etc.
why choose us
Advanced Technology
Our proprietary placement machine control software (with a placement accuracy of ±0.01mm), combined with continuously evolving SMT core technology, provides customers with a minimum one-year warranty and 24/7 online technical support.
Customized Services
We offer customized SMT production line solutions tailored to individual customer needs, ensuring that they meet diverse application scenarios. We are committed to continuously delivering advanced products and efficient technical support to our global customers.
Quality Control
We have obtained multiple international certifications, including CE. Each batch of products comes with a complete quality inspection report, fully guaranteeing product quality and alleviating customer concerns.
Professional Team
We have over 200 employees, including a team of experienced high-tech R&D professionals and a professional marketing team, who possess strong technical implementation and customer service capabilities.
Specification
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PCB board adjustable width |
Max. 50~250mm |
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PCB board transport height |
750±50mm |
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PCB board transportation speed |
0~1800mm／Min |
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PCB board transportation angle (welding inclination) |
3~7° |
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PCB board transportation direction |
L→R or R→L |
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PCB board height limitation |
Max. 100mm |
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Peak height range |
0 — — 12mm Adjustable, and keep the peak balance |
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Number of peaks |
2 |
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Preheating zone length |
700mm |
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Number of preheating zones |
2 |
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Preheating zone power |
4kw |
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Preheating zone temperature |
Room temperature ~ 250 ℃ can be set |
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Way to heat up |
Hot air |
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Applicable solder type |
Lead-free solder / ordinary solder |
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Tin furnace power |
6kw |
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The amount of tin dissolved in the tin furnace |
Approx.120kg |
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Tin furnace temperature |
Room temperature ~ 300 ℃, control accuracy ± 1-2 ℃ |
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Temperature control method |
P.I.D+SSR |
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Machine control mode |
Mitsubishi PLC + display control touch screen |
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Flux capacity |
Max5.2L |
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Flux flow |
10~100ml/min |
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Spray method |
Stepping motor |
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Power supply |
3-phase 5-wire system 380V |
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Starting power (Total power) |
max.11kw |
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Normal operating power |
Approx.1.5kw |
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Gas source |
4~7KG/CM2 |
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Frame size |
L1450×W1050×H1450mm |
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Dimensions |
L2200×W1100×H1550mm |
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Weight |
Approx.400kg |
High-Volume Production
Wave soldering machine excels in high-volume production environments, offering fast and efficient soldering of large quantities of PCBs.
Consistency and Reliability
When properly set up, wave soldering machine provides consistent results across large production runs, ensuring reliable solder joints.
Cost-Effectiveness for Through-Hole Components
For boards with a high number of through-hole components, wave soldering machine remains one of the most cost-effective methods.
Versatility
Modern wave soldering machines can handle a variety of board sizes and can even be used for some surface mount components.
Excellent Solder Joint Quality
Wave soldering machine typically produces high-quality solder joints with good wetting and fill.
Reduced Labor Costs
Compared to hand soldering, wave soldering machine significantly reduces labor costs for large-scale production.
Process Control
Advanced wave soldering machines offer precise control over various parameters such as temperature, wave height, and conveyor speed.
Types of Wave Soldering Machine
Single wave:
This is the most common type, utilizing a single wave of solder to create the connections.
Dual wave:
This type uses two waves, with the first wave being a turbulent wave to help break up surface oxides and improve solderability, followed by a laminar wave for creating smooth and reliable solder joints.
Step 1: Preheating
At this stage, the temperature of the board rises gradually, which reduces the thermal shock to the components. It helps to activate the next stage of fluxing and improves the flow of the solder.
Step 2: Fluxing
Before the soldering process starts, fluxing is done to remove oxidation from the PCB. It also prevents oxidation during the soldering process itself. This helps in better bonding of the components.
Step 3: Solder Wave
The PCB is passed over a pot of molten solder that is pumped up to form a standing wave. This is where the wave soldering machine ensures that the molten solder adheres to the metal surfaces and connects the components with the PCB pads.
Step 4: Cooling
The PCB is shifted to a controlled cooling zone, which solidifies the solder and ensures strong and defect-free joints come out.
The Role Of Wave Soldering Machine
Wave soldering machines have been designed so that they can be used with a variety of connections such as flatness, angle or roundness tolerance. The machine needs only one operator who feeds materials into the machine (either manually or mechanically), which then moves along its path until it reaches an area where it will apply solder onto another part using an attachment called “wet sanding” tool. Wave soldering machines are used for high speed production, where the electrical boards and circuit boards of electronic products need to be connected quickly.
Wide Applications of Wave Soldering Machine
Wave soldering machine is widely used in the electronics manufacturing industry, including computer, communications, consumer electronics, and automotive electronics. In mobile phone manufacturing, some components on the motherboard are connected using wave soldering to ensure stable signal transmission.
In automotive electronics, the numerous electronic components on the PCB of the engine control unit (ECU) are reliably soldered using wave soldering to adapt to the complex operating environment of the vehicle. With the continuous miniaturization and multifunctionality of electronic products, wave soldering technology is also constantly evolving and improving to meet higher production requirements.
Our Services
Product introduction
We provide detailed product introductions, including specifications, functions, features, etc., to ensure that customers have a clear understanding of our products.
01
Quotation and inquiry
Respond quickly to customer inquiries, provide accurate and clear quotations, and ensure that customers understand every cost.
02
Order processing
Process customer orders efficiently, ensure that orders are accurate, and follow up on order progress in a timely manner.
03
Logistics arrangements
Arrange fast and reliable logistics solutions to ensure that products are delivered to customers safely and on time.
04
Product warranty
Provide comprehensive product warranty services. The normal warranty period for all our products is at least 1 year.
05
Packaging and Shipping
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Packaging |
Wooden box, PE film |
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Transportation methods |
Road transport, rail transport, sea transport, air transport |